Modernisation of Technology Lines
Modernization of technological lines
We provide meeting the needs of external customers, and subsidiaries in VÍTKOVICE HOLDING during maintenance, repair, modernization of production equipment and investment construction. The basic range of engineering products includes the design and manufacture of machinery parts, equipment and steel structures.
The basic attribute of the company development is providing services in the field of maintenance manufacturing and energy equipment on the market principle at the appropriate technical level, composition and quality of performances.
ENGINEERING PRODUCTION
- Custom Production
- Preparing drawings of machine parts and machines´ equipment, strength calculations
- Production of machine parts and equipment machines
- Technical advice
PRODUCTION OF PREFABRICATED UNITS
Due to the relatively large machinery park, our manufacturing unit deals with production and supply of prefabricated units such as manipulators, run-out sections, conveyors, coking facilities, and others. During approximately the last eight years, our company has built a reputation of a reliable supplier of quality equipment for well-known suppliers of machines such as SMS - Meer, SMS - SCHUMAG etc.
PRODUCTION AND RENOVATION OF SPARE PARTS
- Custom production of spare parts
- Working technical documentation of machine parts and equipment machines, strength calculations
- Production of machine parts and equipment machines
INDUSTRIAL FURNACES
Manufacture, repair and reconstruction of industrial furnaces are traditional and principal segments. We provide comprehensive services primarily in the production, supply, repair, reconstruction, modernization and installation of industrial furnaces. Deliveries of steel structures, machine parts and power substations. Recently, however, we also deal with new field - supplying technology for waste heat utilization.
METALLURGICAL EQUIPMENT REPAIRS
Repairs of metallurgical equipment have been for long basic and traditional activity of the company. Our staff has extensive experience with repairs, upgrades and overhauls of metallurgical equipment.
FORMING MACHINES
Repairs and modernization of forming machines belong among the basic activities of our company. Through years of experience, we also provide non-stop service facility with immediate removal of unexpected breakdowns. Great part of the repairs is associated with presses´ modernization with the change of the drive and other parts of presses to meet the requirements of the modern technologies.
WORKING MACHINES
- Repair and reconstruction of all types of working and other industrial machines
- Preparing of drawings and accompanying documents, acceptance documents
- Repair and reconstruction of electric equipment, electric drives, instrumentation and control, automated control systems
ENERGY EQUIPMENT
Of all the branches, this branch is youngest sphere of activity. In this perspective and rapidly growing sector we provide
the following activities:
- Repair and service activities of selected energy equipment
- Production of spare parts
OTHER SPECIALIZED ACTIVITIES
- Repairs and modernization of cranes
- Revision, instrumentation, automated control systems, opinions, technical consultancy
- Repair of special vehicles
- Manufacture of thermocouples
- Engineering
- Research and development activities
Basic areas of services and activities
- Custom Production
- Working technical documentation of machine parts and machines´ equipment, strength calculations
- Production of machine parts and machines´ equipment
- Technical advice
- Metal cutting machines
Turning horizontal
- Max. swing over cross slide: 950 mm
- Max. turning length: 9000 mm
- Max. workpiece weight: 10,500 kg
- Machining roughness: Ra 3.2 to 1.6
Turning vertical
- Max. swing over cross slide: 1 600 mm
- Max. turning length: 1 000mm
- Max. workpiece weight: 5 000 kg
- Machining roughness: Ra 3.2 to 1.6
Vertical drilling
- Max. drilling diameter: 75 mm
- Max. unloading the spindle axis: 1,750 mm
- Max. Spindle to table height: 1350 mm
- Max. Drilling depth: 380 mm
- Machining roughness Ra 12.5
Milling and drilling
- Diameter: 130 mm
- Max. Spindle extension: 1,300 mm
- Max. travel on the bed: 8300 mm
- Max. travel on the stand: 2,300 mm
- Max. workpiece weight: 10,000 kg
- Machining Roughness: Ra 1.6
Planing
- Max. workpiece width: 1,250 mm
- Max. workpiece length: 6,000 mm
- Max. workpiece height: 1230 mm
- Max. workpiece weight: 6000 kg
- Machining roughness Ra of 3.2 (1.6)
- Grinding: Ra 0,4-grind
Vertical slotting
- Max. Stroke: 400 mm
- The adjustment of table - transversal: 450 mm
- Adjusting the table - a machine: 560 mm
- Adjusting the table - swivel 360 st.
- Roughness: Ra 6.3
Vertical milling
- Max. table length: 1,500 mm
- Max. table width: 500 mm
- Travel - Longitudinal: 1400 mm
- Travel - cross: 440 mm
- Travel - vertical: 450 mm
- Max. table load: 500 kg
- Machining roughness Ra 6,3
Grinding surfaces of revolution
- Max. grinding diameter external/internal: 630 mm / 1000 mm
- Max. grinding length outside/inside: 2,000 mm / 500 mm
- Max. workpiece weight of external/internal: 1000 kg / 500 kg
- Grinding pr.1000 in dl. 500 at an angle of 30 °
- Machining Roughness: Ra 0.8
Production of sprockets
- External/Internal and external sprockets
- Max. table dimension: ø1 350 mm / 500 mm
- Max. workpiece length: 560 mm / 160 mm - internal, 240 mm - outer
- Max. workpiece diameter: 1,600 mm / 500 mm
- Max. Module: 16/6
- Max. Stroke - face width: - / 100 mm
- Machining roughness Ra 1,6 / 1,6
Circular and band saws
- Max. workpiece diameter and square: 290 mm / 320 mm
- Max. workpiece weight: 5,000 kg
- Machining Roughness: Ra 25
Certifikát EN ISO 9001 2009
Certifikát EN 14001 2005
Certifikát ČSN EN ISO 3834-2 2006 příloha
Certifikát ČSN EN ISO 3834-2 2006
GAS PIPELINE OF METALLURGICAL EQUIPMENT
Date: 2012
Description: Design, manufacture and assembly of pipelines in the NS 340
Customer: VÍTKOVICE HEAVY MACHINERY
RECUPERATOR
Date: 2008
Description: Design, manufacture and assembly the recuperator
Customer: VÍTKOVICE HEAVY MACHINERY, BONATRANS
OVERHAUL AND MODERNIZATION PRESS 120 MN
Date: 2008
Description: Overhaul and modernization of press 120MN in Ostrava Kunčice
Customer: VÍTKOVICE HEAVY MACHINERY (NS 340)
MANUFACTURING, REPAIR AND RECONSTRUCTION OF INDUSTRIAL FURNACES
Date: 2012
Description: Comprehensive services in the production, supply, repair, reconstruction, modernization and installation of industrial furnaces
Customer: VÍTKOVICE HEAVY MACHINERY, VÍTKOVICE SCHREIER, Měď Povrly
SCREW CONVEYORS
Date: 2009
Description: 3x screw conveyors
Customer: SCHUMAG
ROLLING MILLS
Date: 2011
Description: 2x rolling mills HL 630-26
Customer: SMS MEER SpA
PRODUCTION OF DESCALERS FOR ROLLING MILLS INCLUDING CONVEYORS
Date: 2011
Description: 2x UFR Water Descaler, UF Water Descaler, Parallel Liftable RT (Total 149.800 Kg)
Customer: DANIELI CZECH ENGINEERING a.s
PRODUCTION OF CONVEYORS FOR ROLLING MILLS
Date: 2011-2012
Description: Layer Forming Transfer, Magnetic Heads, Fixed and Mobile Pockets (Total 332.200 Kg)
Customer: DANIELI CZECH ENGINEERING a.s
PRODUCTION OF SPARE PARTS
Date: 2015
Description: Production of parts, components and spare parts for rolling mills, foundries and energy.traťe, hutě a energetiku.
Customer: EVRAZ VÍTKOVICE STEEL, BONATRANS, VÍTKOVICE HEAVY MACHINERY, VÍTKOVICE POWER ENGINEERING, ISD DUNAFERR
Produktový list
CONTACT OUR PROFESSIONAL
Ing. Vlastimil Kaplarczyk
Commercial Director
GSM: +420 602 566 887
E-mail: vlastimil.kaplarczyk@vitkovice.com
VÍTKOVICE MECHANIKA a.s.
Ruská 2929 / 101a
703 00 Ostrava - Vítkovice
CZECH REPUBLIC